About Our Product


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A Superior Choice

When you choose Merbau Decking, you’re choosing strength and beauty. Yellowish brown with a lovely, tight grain, this Indonesian hardwood bears a resemblance to Brazilian Ipe, with much less color variation than other hardwoods. It is a thoroughly hard, clear-grade, kiln-dried wood, resistant to shrinking, splintering, and checking: in short, it’s a superior choice for any decking project.

Merbau is harvested from well-managed permanent forests, continuously replanted in a program of sustainable agriculture. This program is overseen, coordinated, and supervised by the Forestry Department of Indonesian Government. That spells good sense, considering that plantation-grown hardwood is one of Indonesia’s major long-term industries.

Natural Durability

Merbau is naturally resistant to rot, decay, termites, and fire. Much harder than California redwood or cedar, the wood is kiln-dried to bring even greater stability to your deck for the long term. Uniquely attractive, highly durable, this is one hardwood you'll enjoy year after year.

Easy Maintenance

Merbau should be equipped with a wood-stabilizing agent before it’s exposed to sunlight. Simply store any untreated pieces under a tarp, and apply the sunscreen during or after installation. We suggest using two coats of a high quality finish. For best results, reapply it annually, or as needed – and that’s all there is to it!
 

Installation Instructions

Handling and Cutting
  Surfaced on 4 sides (S4S) and eased on 4 edges (E4E), Merbau is ready for easy installation.
  Keep the product out of direct sunlight before installation and finishing.
  Ensure that there is proper ground-side ventilation before constructing your deck.
  Although Merbau can be cut and machined with standard woodworking tools, for best results or large jobs, we recommend using a carbide-tipped blade.

End Sealing
  After crosscutting exposed ends should be sealed with clear paraffin wax based end sealant.

Fastening
  Stainless steel screws are recommended but not required. Screw length should be a minimum of 1 ½” longer than thickness of the board.
  Pre-drill fastener pilot holes close to the actual screw diameter (decking board only).
  A minimum of ¼” spacing required between decking boards.
  Decking boards should be attached with 2 screws at each joist (face screws only).
 

Finishing and Maintenance
  Apply a high quality finish during installation, or immediately afterwards. We recommend Wolman Exotic Hardwood Treatment.
  If you plan to install your deck in stages, seal each section as you complete it.
  To maintain Merbau’s natural beauty year after year, clean and reseal it annually.
 
Merbau Recommended Spans

Nominal Size

40 psf

60 psf

100 psf

1" x 6" (3/4 x 5-1/2)

32"

28"

24"

5/4" x 6" (1-1/16 x 5-1/2)

42"

38"

32"

These spans are designed for minimal deflection.


  
  

 


  

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Technical Properties
HARDNESS
BENDING STRENGTH
SHEARING STRENGTH
DENSITY
MAXIMUM CRUSHING STRENGTH

Dry and Shrinkage
This species has an air-dry density of 515 to 1040 kg/m3. Its shrinkage is 0.9% radial and 1.6% tangential. It dries slowly without any degrade.

Uses
Merbau is a very good timber for general purpose use.

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About Merbau Decking
(Intsia ssp)


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Merbau is widely distributed across the tropical islands of the Pacific Ocean and northern Australia. It is also found throughout tropical Asia, as well as East Africa, where it was introduced. The trees grow on a variety of soil types, in coastal forests or lowland tropical rainforests, up to altitudes of 1000m. Like many secondary species, the seedlings need openings in the forest canopy to allow their rapid initial growth, but once established, they require partial shade. The most widespread species is I. Bijuga. The most widely used species are I. Bijuga and I. Palembanica.

Botanical Information

Trade or Common Name
Merbau

Botanical Name
Intsia ssp.

Geographical Location
Tropical Asia-Pacific, Papua Province, the western half of the New Guinea, and Indonesia.

The Tree
Merbau includes small to large trees, from 42 to 50m tall, which are branchless before they reach 20 to 25m. They can be evergreen or deciduous. The trunk is sometimes poorly shaped, and grows buttress roots. A slight buttress might be 60 to 75 cm thick, while a huge buttress could be as thick as 2m.


Hardwood Decking Warranty

Exterior Wood Inc.
“Warrantor” warrants that it’s Merbau hardwood decking (Intsia spp.) will be free of any and all manufacturing defects and warranted for a period of one year from the date of purchase against excessive movement when product is installed according to installation guidelines.

A visual inspection is required by a representative of Exterior Wood Inc. Any and all boards deemed defective shall be replaced free of charge. Warrantor shall not be liable for any installation or reinstallation cost or the natural characteristic of some wood to split, warp, cup or twist, or for any incidental or consequential damages.
Warranty applies only to original owner. Proof of purchase must be submitted upon request
 

©2009 EXTERIOR WOOD, Inc. all rights reserved.